How to choose Warn Winch for Your Vehicle?

warn winchIf you have decided to get a Warn winch, you should have a serious approach to the choice of the right one. The American Company Warn offers a large variety of different models for SUV, Trucks, ATV, Side x Side – from powerful winches for prepared off-road cars such as the premium ZEON series to simple winches such as the Tabor Series. Being a pioneer in the sphere of technical innovations for winches, it is by right considered one of the most recognizable brands among all products for off-road lovers.

What is the formula for your ideal winch?

An electric winch is a useful assistant for any car owner, who at least sometimes has to ride off-road. Compared to manual and mechanical models, the electrical device is much more convenient and efficient in operation. By default, Warn winches are equipped with a wired remote control and some of them have an additional wireless remote control. Choosing your perfect winch you will have to recollect some math knowledge and calculate the formula of your winch for a car by multiplying the weight of the vehicle by 1.5.

Popular Warn Winch Models

Warn Winch model Rated Line Pull (lbs.) kg Car Models to Install Price
Zeon 8 Premium
zeon8 premium
8000 lbs. (3630 kg) Jeep Wrangler / Subaru Forester / Ford Kuga / Honda CR-V / Volkswagen Tiguan Find on Amazon >>
Zeon 10 Premium
zeon10 premium
8000 lbs. (3630 kg) Toyota Land Cruiser Prado / Chevrolet Blazer / Lincoln Aviator / Jeep Grand Cherokee / Jeep Commander / Hummer H3 / Ford Explorer / Chevrolet Trailblazer Find on Amazon >>
Zeon 12 Premium
zeon12 premium
12,000 lbs. (5443 kg) Cadillac Escalade / Mitsubishi Pajero / Range Rover Sport / Land Rover Discovery / Hummer H1 / Hummer H2 / Ford Expedition / Chevrolet Suburban / Mercedes-Benz G-class Find on Amazon >>
Zeon 10 Platinum
zeon10 platinum
10,000 lbs. (4536 kg) Toyota Land Cruiser Prado / Lincoln Aviator / Jeep Grand Cherokee / Jeep Commander / Hummer H3 / Ford Explorer / Chevrolet Trailblazer Find on Amazon >>
Zeon 12 Platinum
zeon12 platinum
12,000 lbs. (5443 kg) Nissan Patrol / Ford Excursion / Chevrolet Suburban / Mercedes-Benz GL / Infiniti QX56 Find on Amazon >>
Zeon 8 Multi-Mount
zeon 8 Multi-Mount
8000 lbs. (3629 kg) Toyota RAV4 / Suzuki Grand Vitara / Peugeot 4007 / Skoda Yeti / Renault Sandero Find on Amazon >>
Zeon 10 Multi-Mount
zeon 10 Multi-Mount
10,000 lbs. (4536 kg) Cadillac Escalade / Infiniti QX / Hyundai Terracan / Jeep Commander / Range Rover Find on Amazon >>
M 8000
zeon m8000
8,000 lbs. (3630 kg) Subaru Forester/ Toyota Tacoma / Mazda BT 50 / Mitsubishi l200 Find on Amazon >>
M 12000
zeon m1200
12000 lbs. (5440 kg) Cadillac Escalade / Mitsubishi Pajero / Range Rover Sport / Land Rover Discovery / Hummer H1 / Hummer H2 / Ford Expedition / Chevrolet Suburban / Mercedes-Benz G-class Find on Amazon >>
M 15000
zeon m1500
15,000 lbs. (6804 kg) Opel Vivaro 2.0 / Chevrolet Suburban / Dodge Ram 3500 Heavy Duty / Ford Expedition / GMC Sierra 3500 HD ТА / Toyota Tundra LTD Find on Amazon >>
VR 8000
zeon vr8000
8000 lbs. (3629 kgs) Toyota Tundra LTD / Mazda CX-7 / Volvo xc70 / Ford Escape / JEEP Compass Find on Amazon >>
68801 16.5ti
zeon 68801 16.5ti
16,500 lbs. (7484 kg) Ford F 150 / Nissan Patrol / Dodge Ram 3500 / Chevrolet Taho Find on Amazon >>
96810 VR 10
zeon 96810 VR 10
10,000 lbs. (4535 kg) Chevrolet Avalanche / Chrysler Aspen / GMC Suburban / Lincoln Navigator Find on Amazon >>
ProVantage 2500
zeon pro vantage 2500
2500 lbs. (1134 kg) Honda RANCHER (TRX 420 FA) / Yamaha Kodiak 450 (YFM450FWB) / Kawasaki BRUTE FORCE 650 4x4i Find on Amazon >>
ProVantage 3500
zeon pro vantage 3500
3500 lbs. (1588 kg) CFMOTO CF500-A / Arctic Cat XR 700 Limited EPS / BRP OUTLANDER MAX 650 XT Find on Amazon >>
ProVantage 4500
zeon pro vantage 4500
4500 lbs. (2041 kg) Polaris Sportsman XP 850 / ABM 625-X6 / CFMOTO 800-X8 EFI «Terralander 800» Find on Amazon >>
Vantage 2000
zeon vantage 2000
2000 lbs. (907 kg) Stels ATV 100 RS / Arctic Cat 150 / Yamaha YFM700R Find on Amazon >>
Vantage 3000
zeon vantage 3000
3000 lbs. (1361 kg) Honda RINCON (TRX 680 FA) / Yamaha Grizzly YFM 700 EPS SE / Polaris Sportsman 450 H.O. Find on Amazon >>
Vantage 4000
zeon vantage 4000
4000 lbs. (1814 kg) Polaris SPORTSMAN X2 550 / Kawasaki Brute Force 750 4x4i EPS / BRP Outlander MAX 850 XT-P Find on Amazon >>

Jeep,  SUV and Truck

For example, you see that the gross weight rating (GVWR) of a Jeep Wrangler Rubicon is 2,268 kg, after multiplying by 1.5, you get the minimum capacity of 3,402 kg or 7,500 lbs as the winch index is indicated in English pounds where one pound is equal to 0.45 kg. As for the mentioned vehicle, it is possible to consider options having 8000 lb capacity like Zeon 8/Zeon-S, M8000/M8000-S, VR8000/VR8000-S. If you want to get more powerful winch model, then it is better to choose models having 9,000-9,500 lb capacity that will suit midsize pickups like a Toyota Tacoma or Nissan Frontier. Owners of full-size trucks like Ford F-150, Chevy 1500 or the Ram 2500 Power Wagon should invest in off-road adventures by choosing a reliable legendary winch Warn 86260 VR 12,000lb.

As for SUV, there is a classification according to their weight. SUVs can be divided into the following classes:

Light light SUV This category includes Daihatsu, Isuzu, KIA Sportage, Suzuki Grand Vitara and other. They do not need super-power traction devices. It will be enough to have equipment with an index of about 6000-8000 lbs. For example, one can get Warn 86245 VR 8000. Most of light SUV require to change bumper.
Average average SUV This category includes Pajero, Trooper, Wrangler, Discovery and similar models. Depending on the operating conditions for such machines, it is better to purchase an installation with an index of 8000-9500 lb. Warn Self-Recovery 9.5 XP Winch with Steel Rope and Roller Fairlead – 9,500 lbs. will be a good choice for those models.
Heavy heavy SUV This category includes Land Cruiser, Patrol, Defender 110 and other similar SUVs. The minimum pulling force of the winch for such vehicles is 9000-9500lbs. If the transport is used in extreme off-road conditions, the index should exceed 12,000 lbs. Winch models that can be a reasonable choice are the following here: PowerPlant 9.5 Ultimate Performance Winch, Zeon 12 Platinum, Zeon 12-S Premium Series Winch.

ATV and Side x Side

If you are going to buy a winch for a Side x Side, then the reasonable choice is either the Vantage 4000/4000-s or ProVantage 4500/4500-s as their capacities are 4,000 lb and 4,500 lb. When you choose a winch for ATV the rule for Jeep won’t work as ATV can stuck deeper and require winch with a pulling capacity twice or three times more than their own weight.
• 2000 lbs – for light ATV up to 400 cubes. (For example, owner of Honda TRX-250 can choose Warn Vantage 2000 or 2000-S)
• 2500 lbs – for most ATVs up to 500 cubes these winches will be enough, but if possible, it is better to choose 3000-3500 lbs. (STELS ATV-400 can use Warn Vantage 3000/3000-S)
• 3000, 3500 lbs – the most optimal choice for all ATVs with a cubic capacity up to 700 because the reserve of pulling power won’t be superfluous and will have a good effect on the reliability of the winch and the speed of its operation. (Warn ProVantage 3500/3500S can be chosen for Honda TRX 500)

Synthetic & Steel Rope: Which to give preference to?

Winches, as a rule, are completed with one of two kinds of cables:  steel or synthetic. The metal cable is much less expensive and does not require special care. However, over time, the cable begins to burst, which can lead to serious cuts, besides, the metal cable has the property of stretching and in case of a breakage it can seriously injure.

steel rope synthetic rope
Steel Rope Synthetic Rope

The modern synthetic cable, otherwise known as Kevlar, is as durable as steel, but its weight is several times smaller. Synthetic rope practically does not get wet and does not stretch, it does not sink in water and does not spring. But such a cable for the winch requires special care – synthetics are afraid of prolonged exposure to direct sunlight and with time it is rubbed by sand caught in the cable if it is not washed.

Thus, the choice of cable is an individual question. For participants in cross-country sports, or for owners of ATVs, and also for all to whom the weight of the cable seems to be a critical value, it will be more expedient to purchase a synthetic cable. A metal winch cable is an option for those who do not want to spend significant amounts of money on ropes and do not plan to devote a lot of their time to care for it.

It is important not to forget to wear specially designed winching gloves working with any winch model. Warn 88915 Light-Duty Winch Accessory Kit is a good option to consider as it includes not only gloves but also all necessary tools to operate with your winch: 1/2 inch shackle, an 8000 pounds maximum capacity snatch block, 1-inch x 8 feet tree trunk protector and a heavyweight 600 Denier carry bag.

Warn PowerPlant: Innovation Warn Company offers to lovers of off-road adventures

With the latest version of the winch called PowerPlant, you will be prepared for either Arizona Safari Jeep Tour or enjoy Badlands Off-Road Adventures. This product at first glance can hardly be called a winch. Most likely, this is already a power plant, combining not just an electric winch, but also a lot of interesting things. At the same time, it looks gracefully on the bumper of the car. This is a double-acting power plant – an advanced electric winch and a powerful compressor 2 in 1. This combination fully reflects the aspirations of fans of off-road romance and sports in terms of saving space and money. You do not need to install a separate compressor and thereby lose a useful place in the trunk.

Warn offers two versions of the power plant. They look similar, but there are differences. For example, the PowerPlant Dual Force 9000HP is ready to create a thrust force of 4,100 kg, and the PowerPlant 12000HD version creates a capacity of up to 5,450 kg. Winches are equipped with everything necessary for installation and use: cable, rollers, hook, wire console and mounting kit. Thus, the designers and technologists of Warn made another breakthrough in the production of unique winches or, more precisely, power mobile installations for active lovers of off-road.

Main Questions to Consider Choosing the Right Winch

Before you give preference to this or that winch, it will be wise to consider several significant questions, which may influence your choice. Check out the list of major considerations.

Which pulling capacity is enough for you?

It has already been mentioned at the beginning of the article how to calculate the minimum capacity your winch must have, however, there may be certain factors requiring not minimum but maximum pulling capacity. That’s why it is recommended to think about how you plan to use your vehicle. As you remember you should multiply the gross weight of the vehicle by 1.5 to get the winch capacity that will suit you. But you should understand that some circumstances may require much more than that. For example, if you have stuck in mud, which has a great suction force, the capacity chosen by the method of multiplying by 1.5 may not work here. This means that the most reasonable decision is to consider all possible uses of your vehicle to make sure you will get enough winch for your off-road adventures.

How often is your winch going to be used?

It is necessary to think how often and how hard you are going to use your winch due to the fact that your answer may influence the choice of winch motor: permanent magnet motors, series wound, and Hydraulic Winches. Plan only light winching? Then permanent magnet motor is exactly what you need. In case of frequent winching, a Series Wound is a good option to consider. A Hydraulic winch is for you if you are going to winch the whole day.

How much are you going to spend?

Unfortunately, sometimes the question of budget is the crucial one as you need to choose the best winch among those models you can afford at the moment. In this case, it is recommended to decide how much you can spend to cover the winch and all necessary accessories. If you don’t have experience in installing winches, then this option is one more to consider when making all necessary calculations.

Do you have any dimensional and weight preferences?

Warn winches have different weight specifications. If the weight plays any role for you then you should pay attention to both weight and dimensions. There are a lot of bumpers which make it possible to have the winch mounted internally. In such cases size is not the last criterion to consider while giving preference to the winch, especially if you are thinking about Solenoid mounting. Winches may have an Integrated or Remote Solenoid pack. A remote one is mounted off the winch externally while an integrated solenoid is a part of the winch. Both options have their pros: a remote solenoid is good if there are space restrictions. As for the integrated solenoid, it is a great option to consider if you are looking for protection in a compact package. If you consider all options mentioned above you may be 100% sure that you will be able to make the winch choice tailored to your personal needs. Have a responsible attitude towards the winch purchase as it may help you to winch out of a difficult situation.